150 Year Old Quarry Tile Restoration in Northants School

Shown below are some photographs for a job we did recently restoring 150 year old Quarry Tiles at a School near Peterborough in Northamptonshire. The school had a lot of problems with this floor over the years and had called in another cleaning company several months prior but found that within weeks the sealant they had applied had started to bubble and peal off. The floor was suffering from ongoing dampness problems in some areas, which isn’t unusual for a floor in an old building as damp proofing is a relatively modern concept. Tile Doctor was called in to try to rectify the issues.

Quarry Tiles Failed Sealer Quarry Tiles Failed Sealer

Cleaning Quarry Tiles

The work was booked to be carried out before Xmas and we spent hours stripping the tiles with Tile Doctor Pro-Clean agitated with a buffing machine fitted with a black scrubbing pad with little affect. To resolve the problem we resorted to getting down on hands and knees with a steamer and scrapper and spend the next 3 days taking off several coats of sealant and wax stripping quarry tile floor. The floors were then allowed to dry for ten days over Christmas.

Sealing Quarry Tiles

We returned in the New Year and took damp meter readings from the floor to ensure it was dry before sealing. The choice of sealer was vital given the floor was 150 years old and it was essential we chose one that was breathable to ensure any dampness could permeate up through the floor and not get trapped causing a problem. We settled for Tile Doctor Colour Grow which is breathable and offers good stain protection as well as enhancing the colour in the tile, two coats were sufficient to ensure to seal the floor. The last step was to buff the floor with a rotary machine fitted with a white pad to bring out the shine.

Quarry Tiles Cleaned Applying Sealer Quarry Tiles Cleaned Applying Sealer

Quarry Tile Maintenance

The school had faced problems maintaining this floor in the past so I returned to site the following week to explain the best method for cleaning the floor going forward; this essentially involves using two buckets, once containing cleaning solution and another to rinse out the mop, I also gave them a complimentary bottle of Tile Doctor Neutral cleaner and a white buffing pad to point them in the right direction. Neutral Cleaner is a PH Neutral formula which unlike most acid products will not degrade the sealer over time.

Quarry Tiles Cleaned and Sealed Quarry Tiles Cleaned and Sealed


Northants School Quarry Tiled floor restoration

Quarry Tile Floor

Quarry Tile Floor in Weldon, Northants

I think you will be impressed with these photographs from a Quarry Tile floor we did in Weldon recently. This quarry tiles were installed in the kitchen and went through to the dinning room, hallway and down stairs cloakroom, at total of around 40sq metres

The tiles were recenctly installed and the customer called us in because they were unhappy with the finished result. This can be a common problem with Tilers who do a great job of levelling, tiling and grouting a floor but struggle on their knowledge of sealers. They were hoping for a high gloss finish but were left with a very dull and patchy floor.

Quarry Tile Floor Cleaning

We stripped the entire floor first using Tile Doctor Pro-Clean assisted by a rotary machine fitted with a black pad. This removed most of the sealer, however, we encountered more problems with grout haze which had been trapped underneath the sealer and had not been cleaned off properly to begin with. Also there were still patches of the original sealer which had been applied over a damp floor. The grout haze was removed by hand with wire bushes and more Pro-Clean and then the entire area was blanket stripped. This is an interesting technique unique to Tile Doctor which involves applying Remove and Go mixed with Nanotech Ultra-Clean to tiles and then covering in plastic sheeting and left for several hours to allow to soak into tiles. We then used a steam stripper and a wet vacuum to pick up to remove and rinse off the products. The area was then left to dry for 2 days assisted by dehumidifiers.

Quarry Tile Floor Sealing

After this time we returned to site to take damp metre readings and once we were happy that all areas were dry, we then applied 5 coats of Tile Doctor Seal and Go to protect floors and provide the high gloss finish that the customer requested.

Quarry Tiled Floor Restoration in Northamptonshire