Filling Travertine

Tumbled Travertine Tiled Kitchen Floor Renovation Stanwick

Tumbled Travertine Kitchen Floor Filled and Polished in Stanwick Near Wellingborough

A homeowner from the village of Stanwick near Wellingborough contacted me about their Tumbled Travertine Kitchen floor which was proving very hard to maintain. Having worked on similar floors before I was confident of helping and so arranged a date to pop round and come up with a plan for its renovation.

Tumbled Travertine Tiled Kitchen Floor Before Cleaning Stanwick

Surveying the floor, I could see the main problem was the pitting in the tiles which are basically small holes and is quite common with Travertine. Dirt was becoming ingrained in the holes which were proving very difficult to remove with regular cleaning and this left it looking dull and permanently dirty. I recommended deep cleaning the floor to remove all the dirt, filling the holes, polishing the stone to bring back its appearance and then sealing to protect it going forward.

Happy with the plan I created a quote for the work which was agreed and a date set for our return.

Cleaning and Polishing a Travertine Tiled Floor

I gave the floor a sweep to remove any loose dirt and grit and started with the application of the first pad which is a coarse 400-grit and designed to remove minor scratches, old sealers and ingrained dirt. The pads fit a 17” buffer machine and is applied with water to lubricate the process, then once the pad has been applied to each tile the floor is rinsed with water and the resultant slurry is extracted using a wet vacuum.

Tumbled Travertine Tiled Kitchen Floor Before Cleaning Stanwick

Before moving onto the second pad in the set I gave the grout lines a clean with Tile Doctor Pro-Clean which was scrubbed into the grout using a stiff narrow brush. The pads can struggle to reach into the recessed grout lines, so I usually find this is the best way to get the grout clean.

The floor was given another rinse with water and then I continued to work through the medium 800-grit and then fine 1500-grit pads rinsing with water and then extracting the slurry with a wet vacuum after each pad.

The Travertine was now clean and after drying with fans I commenced the task of filling the larger holes with a resin filler that matched the natural colour of the stone as close as possible. The filler takes an hour to set and then the patches are rubbed down with handheld burnishing blocks.

Sealing a Tumbled Travertine Tiled Kitchen Floor

I returned the following day and started by completing the polishing process by applying the last 3000-grit very fine burnishing pad with the 17” rotary machine, the pad is applied dry with a small amount of water sprayed on the floor as you go along. With the floor now fully dry and the filled holes polished flat the last step was to apply the sealer which will protect the floor going forwards.

Last step was to seal the Travertine to prevent dirt from becoming ingrained in the stone going forward. To do this I applied two coats of Tile Doctor Colour Grow which is a colour enhancing sealer which works by soaking into the pores occupying the space and thereby preventing dirt from residing there. This ensures that dirt remains on the surface where it is easily cleaned away.

Tumbled Travertine Tiled Kitchen Floor After Cleaning Stanwick

Once done the floor looked so much healthier and the new sealer will ensure that the Travertine keeps its appearance and is much easier to clean in future. Regarding cleaning, I recommended the use of Tile Doctor Stone Soap for the regular cleaning of this floor. This product is formulated for use on sealed stone and it help maintain the patina.

Tumbled Travertine Tiled Kitchen Floor After Cleaning Stanwick

 

Professional Travertine Tiled Floor Restoration in Northamptonshire

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Tumbled Travertine Tiled Kitchen Floor Before After Renovation Braybrooke

Pitted and Dirty Tumbled Travertine Kitchen Floor Renovated in Braybrooke

I was called by the owner of a property in Braybrooke who was keen to have their Tumbled Travertine tiled kitchen floor renovated. The floor hadn’t been cleaned professionally for over eight years and the owner was concerned that dirt was getting trapped in the natural holes and crevices (pits) which are a natural feature of Travertine.

Pitted Tumbled Travertine Before Cleaning Braybrooke

I went over to survey the floor at the property in Braybrooke which is a lovely small village in north west Northamptonshire halfway between Market Harborough and Desborough. We carried out a test clean on two separate tiles in the kitchen, the customer was thrilled at how clean they came up and especially with the grout. She said it reminded her how they used to look when they were first installed.

Pitted Tumbled Travertine Before Cleaning Braybrooke Pitted Tumbled Travertine Before Cleaning Braybrooke

A quote to restore the floor was sent and was quickly accepted; a date was then agreed for the work to be completed. The job would take just two days to complete, one day to clean and then a return visit to seal the floor.

Cleaning a Tumbled Travertine Tiled Kitchen Floor

On our return the first thing we did was to protect the kitchen units by removing plinths and covering base units and appliances with a protective film. This ensures nothing is accidentally damaged during the process.

We then commenced work with a rotary scrubbing machine fitted with a tile brush attachment. This was used to scrub in a hot water dilution of Tile Doctor Pro Clean mixed 3:1. The slurry was then removed with a wet pick up, followed by cleaning the grout with hand brushes using more Pro-Clean. The strong alkaline product makes quick work of removing the ingrained dirt and grime and removing what was left of the original sealer.

The next step was to burnish the stone with a set of Tile Doctor Diamond Encrusted Burnishing pads which polish the floor to achieve an as new look. The pads are run over the Travertine tiles with water in sequence from coarse to very smooth. After each pad is applied the floor is rinsed with water and the slurry removed with the wet pickup machine.

Fans were left in place to assist drying the floor whilst I spent time filling the larger holes with filler in a colour chosen to match the existing floor as closely as possible.

Sealing a Tumbled Travertine Tiled Kitchen Floor

The floors were left to dry off fully overnight and I returned the next day to carry out the final polish with a very fine 3000 grit burnishing pad and to apply two coats of Tile Doctor Ultra-Seal which will protect the stone going forward. Ultra-Seal is a no-sheen, natural-look, penetrating sealer which is formulated to provide maximum stain protection and is especially recommended for food preparation areas like a kitchen.

Pitted Tumbled Travertine After Cleaning Braybrooke Pitted Tumbled Travertine After Cleaning Braybrooke

The floor looked so much better and the customer was very happy that it had been restored to its’ former glory as requested. She really thought the floor was beyond saving. We suggested that she used the Tile Doctor Stone Soap for ongoing cleaning. Most floor cleaning products sold in the supermarket are not recommended for the cleaning of natural stone as they can erode the sealer prematurely so always read the label.

Pitted Tumbled Travertine After Cleaning Braybrooke

 

Renovation of a Tumbled Travertine Tiled Floor in Northamptonshire

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Travertine Floor Tiles Filled and Polished in Abthorpe Near Towcester

Travertine Floor Tiles Filled and Polished in Abthorpe Near Towcester

The following pictures show a polished Travertine kitchen and dining room floor at a house in the small village of Abthorpe near Towcester. The stone floor had lost its shine and had become dull and difficult to clean which was mainly due to the holes that had appeared in the surface of the Travertine where dirt had become ground in and trapped. This is a common problem with all Travertine stone, the holes are natural and usually filled at the factory but due to wear and tear over time and the use of acidic cleaning products the filler can become dislodged. The small holes gave the floor an unsightly appearance and become magnets to dirt.

Polished Travertine Kitchen Floor Before Polishing Abthorpe Towcester
We find the best way to restore the shine is to apply a set of diamond encrusted burnishing pads, they take off the layer of dirt and then slowly build a resilient polish on the surface; however, to get the best results we would need to fill the holes in the Travertine.

Polished Travertine Kitchen Floor Before Polishing Abthorpe Towcester

Burnishing and Cleaning a Travertine Tiled Floor

I gave the floor a sweep to remove any loose dirt and grit and started with the application of the first pad which is a coarse 400-grit and designed to remove minor scratches, old sealers and ingrained dirt. The pads fit a 17” buffer machine and is applied with water to lubricate the process, then once the pad has been applied to each tile the floor is rinsed with water and the resultant slurry is extracted using a wet vacuum.

Before moving onto the second pad in the set I gave the grout lines a clean with Tile Doctor Pro-Clean which was scrubbed into the grout using a stiff narrow brush. The pads can struggle to reach into the recessed grout lines, so I usually find this is the best way to get the grout clean.

Polished Travertine Dining Room Floor Before Polishing Abthorpe Towcester
The floor was given another rinse with water and then I continued to work through the medium 800-grit and then fine 1500-grit pads rinsing with water and then extracting the slurry with a wet vacuum after each pad.

The Travertine was now clean and after drying with fans I commenced the task of filling the holes with stone filler that matched the natural colour of the stone as close as possible, in this case the colour we opted for to achieve the best match was Straw. These activities took up most of the day so once I was done filling I left for the day, so the filler and floor could dry out thoroughly overnight.

Polished Travertine Holes Filled Before Polishing Abthorpe Towcester

Sealing a Travertine Tiled Floor

I returned the following day and started by completing the polishing process by applying the last 3000-grit very fine burnishing pad with the 17” rotary machine, the pad is applied dry with a small amount of water sprayed on the floor as you go along. With the floor now fully dry and the filled holes polished flat the last step was to apply the sealer which will protect the floor going forwards.

Polished Travertine Kitchen Floor After Polishing Abthorpe Towcester
With Travertine floors I usually recommend Tile Doctor Colour Grow which is a colour enhancing sealer or Ultra-Seal which is a natural look sealer. On this occasion the client preferred the natural look, so I applied two coats of Tile Doctor Ultra Seal and along with the previous polishing the floor now look transformed.

Polished Travertine Kitchen Floor After Polishing Abthorpe Towcester
 

Professional Travertine Tiled Floor Restoration in Northamptonshire

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Pitted Travertine Floor Tiles Filled and Polished in Rushden

Pitted Travertine Floor Tiles Filled and Polished in Rushden

Not only do we carry out the deep cleaning and restoration of all types of natural stone, we can also carry out repairs such as the filling of holes in stone, whether it be limestone, marble or as in this case Travertine. Travertine in particular is prone to a natural process of erosion know as pitting, this results in holes developing that easily fill up with dirt and muck over time and can be a real problem to maintain.

Pitted Travertine Before Filled Polished Rushden
This customer in Rushden called me in, as he felt the floor hadn’t been properly maintained since it had been installed twelve years prior and he was becoming concerned about the number of holes and pits that were appearing in the high traffic areas. The Travertine tiles had been laid in the hallway, kitchen and upstairs bathroom of the property but the problem was most apparent in the Kitchen.

Pitted Travertine Before Filled Polished Rushden

Burnishing and Cleaning a Travertine Tiled Floor

To get the floors clean and restore the polished appearance of the Travertine I decided to apply a set of Tile Doctor diamond encrusted burnishing pads. The process involves the application of four different pads applied in sequence from coarse to very fine, rinsing in-between each pad to remove dirt. As the floor had been installed in the Kitchen and the Hallway it made sense to split the work into two parts and work on each area separately.

The first pad is a coarse 400 grit pad that is attached to a rotary machine running at slow speed and with only water for lubrication. The pad is applied to the stone to removes minor scratches, sealers and dirt. It’s run over the entire floor and afterwards the floor is rinsed with water which is then extracted with the soil using a wet-vacuum.

I then repeated this same procedure with the second pad, which is a Medium 800 grit pad used to remove dirt from minor scratches and holes in the stone. After rinsing again, I went onto the third burnishing pad in the sequence which is a Fine 1500 grit pad that starts to rebuild the polish on the Travertine. I gave the floor another rinse and used the wet vacuum again to extract the water and soil from the floor. The last 3,000 grit super fine pad was then applied with a small amount of water sprayed onto the floor, this last pad really builds a nice shine on the stone.

Sealing a Travertine Tiled Floor

Once the burnishing process was completed the floor was left to dry off fully overnight and I came back the next day to continue with the work. I took a few moisture readings to confirm the floor was dry and then applied a single coat of Tile Doctor Colour Grow to seal the tiles. Colour Grow is a colour enhancing sealer that impregnates into the pores of the stone protecting it from within and improving the natural colours of the stone in the process. I particularly like to use it on Travertine as it really does bring out the brown shades in the stone.

Filling Holes in a Travertine Tiled Floor

Once the first coat of sealant had dried I started the work to fill the holes throughout the installation using appropriate colours of stone filler resin. I purposely delayed doing this until the first coat of sealer was in place in order to prevent excess resin from being absorbed into the tile and causing unwanted staining. There were quite a few holes to fill so it took a while to complete, the filler also needs several hours to dry and harden even when assisted with a fan. Excess filler is then polished off using a 17” rotary scrubbing machine fitted with a white polishing pad and any dust is carefully vacuumed up before applying a second coat of sealer. The floor was then allowed to dry before a final polish with a new 3000 grit pad to achieve a high sine finish.

Once the cleaning process was complete and the first coat of sealant had dried I then commenced the repair work by filling all holes throughout using appropriate colours of stone filler resin, the first coat of sealant is to stop the excess resin from being absorbed into the tile and causing staining, the filler is allowed to dry and harden for several hours assisted with a fan on site. Excess filler is then polished off using a 17” rotary scrubbing machine and a white buffing pad. Any dust is carefully vacuumed up before applying a second coat of sealant. This is then allowed to dry before a final polish with a new 3000 grit burnishing pad to achieve a deep sine finish.

Pitted Travertine After Filled Polished Rushden
I’m not sure the photographs really show off the transformation that I had managed to achieve, however my customer was certainly happy and left me the following glowing review via the Tile Doctor feedback system.

My hall and kitchen floor has been down for 12 years and has been a high traffic area. The Tile Doctor has literally made it look like new again. Holes filled, smooth, shiny and new again! My fully tiled bathroom has also been rejuvenated, wall tiles, shower tiles and floor tiles. The water now beads on the tiles like a freshly waxed car, and the walk-in shower has been perfectly resealed. Money very well spent.
Thank you so much! Mr.J. White, Rushden

Pitted Travertine After Filled Polished Rushden
It’s always nice to get feedback like that, it really does make your efforts feel appreciated.

Professional Travertine Tiled Floor Restoration in Northamptonshire

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